Pleated Filter Cartridge Plastic Parts
As main assembly parts of pleated filter cartridges, the plastic parts include outer cage(tube), inner supporting cores, end caps, adaptors, sealing parts of o rings and gaskets, pleat support net and protection outer sleeve.
What is the plastic filter cage of filter cartridge?
As of one basic assembly parts of filter cartridges, the plastic filter cage is mainly made of polypropylene material,
so it is also called PP pipe, PP outer tube, PP cylinder, PP outer cages.
Except for polypropylene, the plastic filter cage of filter cartridges is also made of fiberglass, nylon and other special materials.
Plastic parts for small diameter (standard/common) pleated filter cartridges:
Outer support cage/Center core (inner core): 68mm diameter
Center core (inner core): polypropylene, 28mm, 30mm diameter, other diameter can be custom made.
Common caps/Basic caps: 68mm.
End caps/adaptors: Fin, 226, 222 and other types.
What is common cap (basic cap) of small diameter filter cartridge?
Welding common end cap is basic production process during most types of pleated filter cartridge production, the common end cap is also called the basic end cap.
What is difference between the common end cap and adaptors?
Most people call both of common end caps and adaptors as end caps. Common end cap is the basic end cap, adaptors include different types of end caps which are used for fitting ends of filter cartridges, adaptors include 222, 226, fin, flat cap and other, etc.
10inch small diameter filter cartridge plastic parts: 1pc of 10” outer cage+1pc of 10” inner core+ 2pcs of common caps+ end caps(adaptors)
20inch small diameter filter cartridge plastic parts:
Option-1: 2pcs of 10” outer cage+2pcs of 10” inner core+ 4pcs of common caps+ end caps(adaptors)
Option-2: 1pc of single 20inch outer cage+1pc of single 20inch inner core+ end caps
30inch small diameter filter cartridge plastic parts:
Option-1: 3pcs of 10” outer cage+3pcs of 10” inner core+ 6pcs of common caps+ end caps(adaptors)
Option-2: 1pc of single 30inch outer cage+1pc of single 30inch inner core+ end caps
40inch small diameter filter cartridge plastic parts:
Option-1: 4pcs of 10” outer cage+4pcs of 10” inner core+ 8pcs of common caps+ end caps(adaptors)
Option-2: 1pc of single 40inch outer cage+1pc of single 40inch inner core+ end caps(adaptors)
Plastic parts for high flow pleated filter cartridges equivalent to 3M, PALL, PARKER, AMAZON, PENTAIR:
Outer support cage: diameter 6”
Center (inner) core: to match above support cages.
Connector caps(ring): to connect 20 inch and 40inch filter to get 60inch long high flow filters.
End caps/adaptors: Top and bottom covers.
What is the connection cap of high flow filter cartridge?
As of one assembly parts of high filter cartridges, the connection cap is to connect one 20inch long filter and one 40inch long filter to get one 60inch long high flow pleated filter. It is necessary part for making 60inch long high flow filter cartridges.
What are end caps of high flow filter cartridges?
The end caps include top cover and bottom cap, used for filter’s installation and water exits, also called fitting ends.
In order to match a specific filter vessels or housings, there are specific requirements for the interface of the filter element.
20inch high flow filter cartridge plastic parts:
Option-1: 2pcs of 10inch outer cage+2pcs of 10inch inner core+ end caps(adaptors)
Option 2: 1pc of single 20inch outer cage+2pcs of 10inch inner core+ end caps(adaptors)
40inch high flow filter cartridge plastic parts:
Option-1: 4pcs of 10inch outer cage+4pcs of 10inch inner core+ end caps(adaptors)
Option-2: 2pcs of single 20inch outer cage+4pcs of 10inch inner core+ end caps(adaptors)
Option 3: 1pc of single 40inch long outer cage+1pc of single 40inch long inner core+ end caps(adaptors)
60inch high flow filter cartridge plastic parts:
Option-1: 6pcs of 10inch outer cage+6pcs of 10inch inner core+1pc of connection cap+ end caps(adaptors)
Option-2: 3pcs of single 20inch outer cage+3pcs of single 20inch inner core+1pc of connection cap+ end caps(adaptors)
Option 3: 1pc of single 40inch long outer cage+1pc of single 20inch outer cage+ 6pcs of single 10inch long inner cores+ 1pc of connection cap + end caps(adaptors)
Option 4: 1pc of single 40inch long outer cage+1pc of single 20inch outer cage+ 1pc of single 40inch long inner core+2pcs of single 10inch long inner core+ 1pc of connection cap + end caps(adaptors)
Cartridge Filter Pleating Support Net And Protection Outer Sleeve
Single extruded nettings with rhomboidal mesh are used as support of pleated filter medias and membrane-based materials for filter cartridges against liquids and air stream.
The use of the plastic net as a spacer among the pleats of a filter media helps in keeping the given shape and prevents them any contact, by keeping space and avoiding then a reduction of the filter performances.
The plastic mesh support netting is also more rigid than woven or nonwoven materials. Plastic mesh can support material in pleated cartridge filters with relatively uniform separation between the pleats, while providing enough rigidity to keep all of the pleats uniformly exposed to the stream. These features help to improve the filter elements' efficiency. Plastic mesh supports are made out of rugged polypropylene resin in natural color.
The replacement of sheet metal with a plastic net sleeve allows the incineration of cartridge filters after their use. This saves time and money for disassemble and separate the filter components. Our filter cartridge outer wrap protection sleeve can be used in any industrial process, as they are completely suitable for welding.
Using plastic diamond mesh sleeves are for aesthetic design and high-quality protection of filter media.
Flexible tubular mesh sleeves can be "stretched" over the outer surface of filter cartridges. The plastic diamond mesh sleeve then fits snug against the outer surface to protect and contain media.
Tubular mesh sleeves can also be heat sealed to form a plastic bag or pocket on one end available upon request.
Our plastic tubular sleeves are bonded as outer wraps, or screens, to protect your filter media.
Filter cartridge outer wrap and protection sleeves come in cutting lengths according to your request.
Flat width:8.3inch (211mm), to wrap 6inch (152mm) OD high flow filter cartridge
Length: be cut as per your requirement.
Rhomboidal (Diamond) Hole size:4.8x4.8mm
Wire thickness: Approx1.1mm
video of high flow filter cartridge plastic parts-PP cage core and end cap bottom
video of small diameter pleated membrane filter cartridge plastic parts-PP pipe cage/core and end cap/adaptor